Wednesday, August 28, 2013

RAC REFRIGERATION AND AIR

Refrigeration and air conditioning


Refrigeration:-it is the process of maintaining a space at lower temperature than surroundings, hence heat must be made to flow from lower temp to higher temp.
Refrigerant:- it is the substance that extracts heat from lower temp space and reject it to higher temp. surroundings.eg:-
NH3( industrial use)
Co2(transportation as dry ice)
R12( domestic ref. i.e freezer)
Note: it not in use now due to presence of chlorine atom , 1 atom has potential of destroying billion ozone atoms.( banned in Montreal protocol)
R-22 (window A/C)
R-134a(domestic ref.) 
Note: Ecosafe , used in car A/C also
Air (aircraft a/c)
R-11  (central a/c)( water cooled)
Refrigeration effect:- (unit—KJ/Kg):- it is the haet absorbed from the refrigerated space in order to maintain it at lower temp. than the surroundings.
 






W+QL =QH (by first law of therm)
here QL =Desired effect(D.E)= refrigeration effect(RE)
COP/EPR/ER:-COEFFICIENT OF PERFORMANCE / ENEGRY PERFORMANCE RATIO/ENERGY RATIO:-
COP= D.E/ENERGY INPUT
(COP)R =QL/W
(COP)H.P =QH/W
NOTE:-it is analogous to efficiency of an heat engine, but cop can be greater than 1, can be less than 1 also but can’t be infinity.
Greater is the cop , smaller is the work input required for a desired effect.
Q/A
Q. The disadvantages of natural refrigeration methods are:
a) They are expensive
b) They are uncertain
c) They are not environment friendly
d) They are dependent on local conditions
Ans: b) and d)
Q. Evaporative cooling systems are ideal for:
a) Hot and dry conditions
b) Hot and humid conditions
c) Cold and humid conditions
d) Moderately hot but humid conditions
Ans-a
Q. Compared to natural refrigeration methods, artificial refrigeration methods are:
a) Continuous
b) Reliable
c) Environment friendly
d) Can work under almost all conditions
Ans. a), b) and d)
Q. In the evaporator of a vapour compression refrigeration system:
a) A low temperature is maintained so that heat can flow from the external fluid
b) Refrigeration effect is produced as the refrigerant liquid vaporizes
c) A low pressure is maintained so that the compressor can run
d) All of the above
Ans. a) and b)
Q. The function of a compressor in a vapour compression refrigeration system is to:
a) To maintain the required low-side pressure in the evaporator
b) To maintain the required high-side pressure in the condenser
c) To circulate required amount of refrigerant through the system
d) To safeguard the refrigeration system
Ans. a), b) and c)
Q. In a vapour compression refrigeration system, a condenser is primarily required so that:
a) A high pressure can be maintained in the system
b) The refrigerant evaporated in the evaporator can be recycled
c) Performance of the system can be improved
d) Low temperatures can be produced
Ans. b)
Q. The function of an expansion valve is to:
a) Reduce the refrigerant pressure
b) Maintain high and low side pressures
c) Protect evaporator
d) All of the above
Ans. b)
Q. In a domestic icebox type refrigerator, the ice block is kept at the top because:
a) It is convenient to the user
b) Disposal of water is easier
c) Cold air can flow down due to buoyancy effect
d) None of the above
Ans. c)
Q. An air conditioning system employs a refrigeration system to:
a) Cool and dehumidify air supplied to the conditioned space
b) To heat and humidify the air supplied to the conditioned space
c) To circulate the air through the system
d) To purify the supply air
Ans. a)

VAC:VAPOUR ABSORPTION CYCLE
This cycle works on the principle of selective absorptivity .eg. Water is a strong absorbent of NH3. If NH3 is kept in a vessel that is exposed to another vessel containing water, the strong absorption potential of water will cause evaporation of NH3 requiring no compressor to drive the vapours. A liquid pump is used to increase the pressure of strong solution. The strong solution is then heated in a generator and passed through a rectification column to separate the water from ammonia. The ammonia vapour is then condensed and recycled. The pump power is negligible hence; the system runs virtually on low- grade energy (i.e heat other cycles use work as input )used for heating the strong solution to separate the water from ammonia. These systems were initially run on steam. Later on oil and natural gas based systems were introduced. Figure shows the essential components of a vapour absorption refrigeration system.
The devices in red box are an alternate to compressor used in vapour compression cycle
 
Theory:--
Ammonia vapour leaves the evaporator and enters the absorber where it dissolves and reacts with water to form NH3.H20. This is an exothermic rxn and the amount of NH3 that can be dissolved in H2O is inversely proportional to temperature.
The liquid (NH3+H20) solution is then pumped to generator . In generator as temperature is high solution vaporizes and hence high pressure is created .H2O is removed and send back to the generator whereas high pressure pure NH3 vapour continues its journey
Another variation of vapour absorption system is the one based on Lithium Bromide (LiBr)-water. This system is used for chilled water air-conditioning system. In this system LiBr is the absorbent and water is the refrigerant.
VAC is used where large waste heat is available or cost of electricity is very high. Solar and geothermal refrigeration system are based on VA cycle.
In this cycle, heat is rejected in condenser and absorber whereas heat is absorbed in evaporator and generator.
Electrolux system:- is a type of VA system using 3 fluids and no pump(NH3, H2, H2O)
total pressure is const throughout the system .h2 is used to create less partial pressure of ammonia
fluid flows due to gravity
COP OF A VAC:-
COP= D.E/ENERGY INPUT
COP=QE/(QG+WP)
WP  Is negligible hence COP= QE/QG
Max cop of VA system:-
Figure 1 to be attached
Funda for learning –(EGO GOE)
Q- A VA system work with generator ,ambient & evaporator temp of 360k , 310k and 260 k resp. find the max cop of the sys. If the evaporator temp falls to 250 k what should be the generator temp in order to keep same cop?
Sol: hint COP max =TE(TG-TO)/ TG(TO-TE)                                               ans= .7222













Tuesday, August 6, 2013

PRODUCTION ENGG.

CHAPTER1 THEORY OF METAL CUTTING

CLASSIFICATION OF MANUFACTING PROCESSES:-

1) shaping and forming----change the shape only a.k.a ZERO PROCESS
2) JOINING ----eg welding , fastener , adhesive bonding etc.. a.k.a POSITIVE PROCESS
3) REMOVAL PROCESS -- here mat. is removed eg. machining a.k.a NEGATIVE PROCESS
4) REGENERATIVE PROCESS--(MOST ADVANCED OF ALL)---PRODUCTION OF SOLID PARTS IN LAYER BY LAYER FROM RAW MAT IN DIFFERENT FORMS.
PROCESS IS VERY RAPID ANDACCURATE AND IS USED FOR RAPID PROTOTYPING AND TOOLING.

ADVANTAGES:-
Ø  Process is independent of part (W/P) feature.
Ø  No blanks are required.
Ø  Tooless process.
Ø  Easily automated process.
Ø  No labour is required.

DISADVANTAGES:-
·         Very expensive.
APPLICATION:- For at a time requirement, of machinery component if cost not bar. E.g. - Repair shop.

 MACHINING:-
Machining is an essential process of finishing by which jobs are produced to the desired dimensions and surface finish by gradually removing the excess material from the performed blank in the form of chips with the help of cutting tools moved past the work surface.
Machining is a removal process.
MACHINING AIM TO:-
o   Fulfill its functional requirements.
o   Improve its performance.
o   Prolong its service.
DRAWBACK IN MACHINING:-
v  Loss of material in the form of chips.


ORTHOGONAL MACHINING:-
  Rake surface:- the surface along which the chip moves upwards is called “Rake surface of tool”.
 Flank surface:-the other surface which is relieved to avoid rubbing of tool with the machined surface is called “flank”.
  Rake angle (α) :-angle of inclination of rake surface from reference  plane,i.e,normal to horizontal machined surface.
ü  Clearance angle or Relief angle:-angle of inclination of clearance or flank surface from finished surface.

DISCUSSION ON RAKE ANGLE:-
Rake angle can be positive, negative or zero.

POSITIVE RAKE:-
v  Force (reduce putting force)
v  Power (reduce cutting power)
RECOMMENDATIONS:-

  •   Machining low strength material.
  •   Low power machining.
  •   Long shaft of small diameter.
  •  Set –up lacks strength of rigidity.
  •   Low cutting speed.
  •   Cutting tool material.
NEGATIVE RAKE ANGLE:-

  1.   Increased edge strength.
  2.   Increases life of tools.
  3.   Increases cutting force.
  4.  Requires high cutting speeds.
  5.   Requires ample power.
  6.  Heavy impact loads.

WHEN TO USE (RECOMMENDATION):-

  •   Machining high strength alloy.
  •  High speed cutting.
  •  With rigid set-up.
ZERO RAKE:-

  •   Form tools are made.
  •   Avoids digging of the tool in the W/P.
  •  Brass is twined in zero rake angle.
  • CI uses zero rake angle.
  •  Negative rake tool chip strain is more.










Friday, August 2, 2013

SUBJECT 1 PAPER-2 TOM

TOM --THEORY OF MACHINES

Contents􀀀

Chapter􀀀􀀀􀀀1:􀀀Mechanism􀀀
Chapter􀀀-􀀀2􀀀:􀀀CAM􀀀
Chapter􀀀-􀀀3􀀀:􀀀Flywheel􀀀
Chapter􀀀-􀀀4􀀀:􀀀Governor􀀀
Chapter􀀀-􀀀5􀀀:􀀀Balancing􀀀of􀀀Rigid􀀀Rotors􀀀and􀀀field􀀀Balancing􀀀
Chapter􀀀-􀀀6􀀀:􀀀Balancing􀀀of􀀀single􀀀and􀀀multi-cylinder􀀀engines􀀀
Chapter􀀀-􀀀7􀀀:􀀀Linear􀀀Vibration􀀀Analysis􀀀of􀀀Mechanical􀀀
Systems􀀀
Chapter􀀀-􀀀8􀀀:􀀀Critical􀀀speeds􀀀or􀀀whirling􀀀of􀀀Shaft􀀀
Chapter􀀀-􀀀9􀀀:􀀀Miscellaneous􀀀


TOM
is all about getting our work done by transmission of various forces.
here the forces produce motion , it deals with the dynamics not statics.
here forces are grounded via frames and structures.
THE MOST BASIC FEATURE OF MACHINE IS TO TRANSMITT MOTION BETWEEN VARIOUS ELEMNTS AND HENCE OBTAIN THE DESIRED EFFECT AT THE OUTPUT(FINAL) LINK. LETS TAKE THE SIMPLEST CASE OF MAN DOING WORK.
AS YOU CAN SEE A LAYMAN HAS NO KNOWLEDGE OF THIS SUBJECT BUT STILL THESE NATURAL LAWS ARE APPLICABLE ALWAYS. HERE FEET ARE THE FIXED LINK THAT ARE GROUNDED. ALL OTHER LINKS MOVE WITH RESPECT TO THIS FIXED LINK ONLY . IT IS THE MOST IMPORTANT LINK IN HE WHOLE PROCESS . IF THIS LINK FAILS LIKE BREAKS OR DEFORMS MOTION MAY NOT BE ACHIEVED AT ALL OR SLIP OCCURS .